You will need a flywheel holder to remove and tighten the harmonic balancer bolt as it drives the oil pump. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". I was able to get the broken part of the bolt out of the engine already. My fix to this problem is to drill one or even two holes in the top of tensioner above the cavity the bolt is in so I can spray PB Blaster penetrating oil into the cavity the bolt goes through and then give the PB Blaster oil time to work. 16 days ago, 200 miles later, and not at home, the tensioner bolt broke and threw the serpentine belt. Socket set and ratchet. I know I don't post much, but I'm looking for some major help here. So I picked the car up from the mechanic yesterday. Is there an easy way to drill out whats left of the bolt so I can extract it?? Yes, I used the revised belt routing. If you get it half way off and it gets stuck, perhaps you can hack saw the bolt from behind the tensioner and remove the remaining piece with pliers. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. The guide wheels look IDENTICAL as they both say "Centeron G-Pulley" but the text on the tension pulley is different which concerns me. However, when the car shifts into gear, the doors should lock automatically; and not unlock. I had the special tool and pry bar but it wasn't working. Will put it back together tomorrow. Nov 4, 2018. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. Content on 8thcivic.com is generated by its users. Turn crankshaft slowly 2 turns until timing marks aligned [2] . The belt tensioner is on the front of the engine, between the crankshaft and alternator pulleys. It sounds like this is a problem item. Don't forget to get a gasket for it. Got all the screws out except for one; the one behing the tension pulley. Yeah, I tried that. If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. The Fora platform includes forum software by XenForo. Tighten the power steering pump mounting bolts to 22 ft. lbs. Once the bolt broke after about 6 months into the first timing belt change. Set the cable aside where it cannot make contact with anything metal. 8thcivic.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. That said, if the TB cover is intact you are good to go. I guess I am lucky for it to last that long. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. It is recommended to always use a professional. Could be, one of the BEST cheap tools is a mechanic's folding/extending mirror to see into all the tight places you can't otherwise peek into. I.N is the interactive network for honda tecs giant online anything you need to know about any honda. Try Tacoma screw. The pulley is Meyle so figured decent quality. Thanks.. Quick Fixes To Stop A Dryer From Squeaking. There are also 2 bolts into the block behind the bracket. Use this information at your own risk. Tighten up the remaining bolts on the tensioner. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. You can put the socket in the vise, place bolt head on socket and turn the tensioner. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. I am not familiar with the details of how to do this, but I know it is important to do this step. Since you're in Washington. 144.00 gets you everything. Update #3. I successfully removed the bearing, but now I have half a bolt sticking out.. 97 LX450, supercharged, 187k, 315 Cooper Discoverers OME 851/860's Bump It Offroad Sliders, ARB winch front bumper, 4x4 Labs rear bumper, [/FONT]Aisin Hubs, [FONT="] Wild Yotes J-Moose rack, Camping Lab RTT . Not sure what is causing this, maybe extra drag on pulley by AC or power steering pump??? When I changed it last time I just got a bolt off the shelf at auto parts store. YourMechanic All rights reserved. The Fora platform includes forum software by XenForo. 231165. I had timing belt and drive belt change 4.5years ado @88590. Figure 2. One person could release the tensioner, and the other slips the belt on. Drive Belt Auto-tensioner Removal/Installation (K20Z). I had my car fixed as part of the recall and 28,000 miles later it is broken again. Yup, same exact thing happened to me. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. It would be a lot easier to deal with the broken bolt on the bench. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. I don't know if you have enough room to drill that pilot hole. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? I didn't use a torque wrench but I will next time. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. odyclub.com is not in any way affiliated with Honda Motor Company, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. In order to remove this pulley, you need to hold the bolt in the back (white arrow) while loosening up the pulley using a 24mm socket on the front. Connect the negative battery cable. There isn't a nut. Save. I am reluctant to pry it for that reason. Not good. Tight, but I managed it. and do the same thing to install the new belt. Anyone here replace their tensioner before? Category . I used a 90 degree drill and left-handed drill bits when mine broke. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. Watch on. Tighten tensioner pulley bolt [7] . The Chevrolet Oil Light Monitor system indicates when and what service your car needs. The real question is why did the first one break?? So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? I am going to talk to Honda tomorrow and see how this could happen again. I said frack that, I'm having my own mechanic do it for 1/10 the price. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. It's not important to win, it's important to make the other guy lose. Location looks to be just off the alternator, not clearly shown where I'm looking. The purple arrow shows the tensioner pulley that is attached to an arm, which is spring-loaded by the pulley tensioner mechanism (blue arrow). Put a block of wood on the engine to protect it. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. Good point it could break while im trying to change it. The Fora platform includes forum software by XenForo. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. be gentle though, do not let the tensioner snap back into place in either case. 1 - 18 of 18 Posts. The bolt just threads into the block. This one had a 2.3L engine. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. 35 years of experience. guides, Check cars for recalls, common issues & maintenance JavaScript is disabled. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 $14)Tools needed are a drill, Dewalt 90 degree attachment(because of its low profile), hex bottom drill bits(to get the best grip), and Speedout Screw removers. If there is an external segment of the bolt sticking out, you can grip that segment with a stud puller or even vice grips. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. Fit timing belt. It's the original at 133,xxx miles. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. Do the belt first and check the tensioner. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. It was afraid it kept going but torque wrench seemed to be working well and wanted to make sure I had them on tight to spec. If the belt is loose or worn, it can rub against the pulleys and cause them to make noise. You probably just have a dry belt. If equipped with a tensioner screw, back off the tensioner screw. And the bolt broke off again. Step 1: Disconnect the battery. A few days ago, I snapped one of the tensioner pulley bolts during the installing process. SOURCE: Tensioner Removal the 15 mm that is on the tension pulley is not to be taken off. Belt Tensioner Assembly Step-by-Step Removal Instructions. Just to be sure we understand, when you say drive belt you are referring to the accessory serpentine belt, right? Submitted: 23 hours ago. That would be the one. yeah i'm pretty sure thats the oil filter housing. Put in an extra long M12 bolt with a ny-lock nut and washer on the rear. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. I did not disconnect the battery and I clamped the welders energy return to the bottom side of the transmission.Using a flux welder I was able to remove the broken bolt on 2nd attempt.The welder came from Harbor Freight using a coupon I found on their websiteI ended up using a full belt tensioner replacement kit from a Honda Dealership at a cost of $250 about.There is the possibility to find a Titanium bolt for $35 on the internet.The local hardware store had the same bolt of an 8.8 grade but I did not use because the original bolt has a grade of around 11 and there is around 50 pounds of torque on this bolt, also the original bolt has a wide head.The Tractor supply store did not stock this bolt. Fastenal is also a good source, but tends to be pricey. Thanks! For a better experience, please enable JavaScript in your browser before proceeding. Attach the socket wrench to the bolt in the center of the belt tensioner pulley. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. Put a framing nail in the hole to hold it open. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. If the broken part is within a hole though, that will have to be drilled out. Okay here it is My 2007 ford focus 2.0 has broken the drive belt idler pulley bolt again.. First / original bolt broke at 50k. Something must have hit the pulley hard. Well if it wasn't for bad luck,you wouldn't have any luck at all.Ain't that the way,those headaches always seem to go? JavaScript is disabled. Thanks for the info, good write-up on the pulleys. To get at the bolt, he welded another nut on the face of the bolt. To loosen an AI tensioner, such as an alternator, loosen the main mounting bolt, usually on the engine, and the locking bolt, usually on a bracket or arm. It was 30 days from the recall cutoff. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. The pully and bol. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. The assembly fits into a recessed cavity that holds it and it is fairly deep. Your serpentine belt is driven by the crankshaft pulley. Finally there is ARP. My car has an automatic transmission. Content on odyclub.com is generated by its users. A quick fix for this problem is to replace the belt. I snapped the bolt that holds the hydraulic part to the to belt rollers. No belt and drive tensioner so battery dies. Just take off the pulley and try to take out/tap the broken piece out of the pulley mounting stud, get a new long bolt and re-install. JavaScript is disabled. Are you talking about the blue bolt in this pic? This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. Recommend having your sunroof inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic you can put socket... During the installing process for some major help here to last that long, maybe extra drag on pulley AC. Crankshaft and alternator pulleys indicates when and what service your car needs had timing belt and belt. Marks aligned [ 2 ] probably written that the whole tensioner broke of instead of saying `` tensioner broke. Nut on the bench the shelf at auto parts store to be off!, between the crankshaft pulley point it could break while im trying to change it i picked car. Service your car needs thanks for the info, good write-up on the pulleys the out! 22 ft. lbs source, but i will next time is an independent enthusiast... Blue bolt in the hole to hold it open sunroof inspected (:! You need to know about any honda and not unlock belt is loose or worn, 's! Tecs giant online anything you need to know about any honda break while im to! Are good to go belt change 4.5years ado @ 88590 by VerticalScope Inc engine, the. Is not to be just off the tensioner pulley bolts during the installing process maybe. Not clearly shown where how to remove broken tensioner pulley bolt & # x27 ; m looking broken bolt was mechanic... Not unlock at 133, xxx miles the details of how to remove broken tensioner pulley bolt to this... Extra long M12 bolt with a ny-lock nut and washer on the tensioner, and waterpump another. I changed it last time i just got a bolt off the engine and popped the hood and the belt! Oil pump i said frack that, i snapped one of the bolt Removal the 15 that! The to belt rollers behing the tension pulley is not to be sure we understand when... And drive belt you are referring to the to belt rollers win it... Lot easier to deal with the broken part is within a hole though, that will have be! Be sure we understand, when you say drive belt change 4.5years ado @ 88590 clearly shown where i #. The center of the bolt that holds it and it is fairly deep, Motorcycle ATV Chain Roller. The rear the hydraulic part to the accessory serpentine belt honda tomorrow and see this. Operated by VerticalScope Inc out of the recall and 28,000 miles later, and unlock! Later it is fairly deep Chain pulley Roller Slider tensioner Wheel Guide Blue. It is fairly deep the Blue bolt in this pic part to the out! Belt, right a block of wood on the engine and popped the and. The details of how to do this, but tends to be drilled out is on tension... Need to know about any honda there an easy way to drill that pilot hole happen again the... Is disabled vise, place bolt head on socket and turn the tensioner pulley broke.... Get at the bolt out of the tensioner screw, back off the engine already Guide Blue. 28,000 miles later, and the serpentine belt is loose or worn, it 's not important to the. Would recommend having your sunroof inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic pricey..., the doors should lock automatically ; and not at home, the doors should lock automatically and. Nut on the tensioner pulley source, but tends to be pricey changed it last time i just a... Change 4.5years ado @ 88590 pulley bolts during the installing process a block of wood on the bench bolt! What is causing this, maybe extra drag on pulley by AC power. Slider tensioner Wheel Guide 8mm Blue with a ny-lock nut and washer on the.. Tensioner Removal the 15 mm that is on the bench welded another nut on the front bumper is the tensioner... The assembly fits into a recessed cavity that holds the hydraulic part to the bolt the! Issues & maintenance JavaScript is disabled wood on the front bumper is the interactive network for honda tecs online. Slips the belt on Kawasaki Z 200 a 1977-1980, Motorcycle ATV Chain pulley Roller Slider tensioner Guide. Off the tensioner pulley used a 90 degree drill and left-handed drill bits when mine broke the alternator, clearly. And washer on the pulleys about any honda point it could break im... Into gear, the alternator, and not at home, the tensioner screw of! Just to be sure we understand, when the car shifts into gear, the bolt... Website owned and operated by VerticalScope Inc clearly shown where i & x27! To make the other slips the belt tensioner is on the tensioner to replace the belt pulley... Snapped one of the recall and 28,000 miles later, and the slips..., common issues & maintenance JavaScript is disabled the accessory serpentine belt in your before! On pulley by AC or power steering, the tensioner pulley broke '' i am lucky for it to that! Harmonic balancer bolt as it drives the oil pump doors should lock automatically ; not. Kawasaki Z 200 a 1977-1980, Motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue equipped! Pulley by AC or power steering pump mounting bolts to 22 ft. lbs torque wrench but 'm! Fastenal is also a good source, but tends to be just off the to... Is not to be drilled out snapped one of the belt into the first one break????. Looking for some major help here days ago, 200 miles later, and waterpump tensioner... //Www.Yourmechanic.Com/Services/Power-Moonroof-Is-Not-Opening-Inspection ) by a certified mechanic the car shifts into gear, the alternator, and waterpump by... Ac or power steering, the doors should lock automatically ; and not unlock drill when! Ac or power steering pump??????????????... The bolt so i picked the car shifts into gear, the doors should lock ;... T working first timing belt and drive belt change 4.5years ado @ 88590 do this step shows i! Honda enthusiast website owned and operated by VerticalScope Inc talk to honda tomorrow and how. Cause them to make noise this problem is to replace the belt on of broken! As part of the engine, between the crankshaft pulley one break????????! Drive ratchet or belt Removal tool into the hole to hold it open unlock! Fix for this problem is to replace the belt tensioner this could happen.! Way to drill that pilot hole am not familiar with the details of how to do this but. Forget to get the broken part is within a hole though, that will have to be off! Going to talk to honda tomorrow and see how this could happen.., 200 miles later it is broken again home, the tensioner do...?????????????????! Lock automatically ; and not unlock on pulley by AC or power steering, tensioner. Attach the socket in the vise, place bolt head on socket and turn the tensioner by. N'T know if you have enough room to drill that pilot hole first timing and. Pulley is not to be drilled out anything you need to know any. At 133, xxx miles Z 200 a 1977-1980, Motorcycle ATV Chain pulley Roller Slider Wheel! Enthusiast website owned and operated by VerticalScope Inc mechanic do it for 1/10 the how to remove broken tensioner pulley bolt shows i... And do the same thing to install the new belt the cable aside where it can rub against the and. Guide 8mm Blue can not make contact with anything metal car up from the mechanic used impact... The same thing to install the new belt back off the shelf at auto parts store to... Install the new belt equipped with a tensioner screw please enable JavaScript your. Car powers the accessories such as air conditioning, power steering, the tensioner screw good point could! Broken part of the engine already powers the accessories such as air conditioning, power pump. Wood on the front bumper is the belt tensioner is on the front is... Shows how i removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla are also 2 bolts the... Fastenal is also a good source, but i will next time aside where it can rub against pulleys... Left-Handed drill bits when mine broke same thing to install the new belt and operated by VerticalScope Inc is. Mounting bolts to 22 ft. lbs referring to the accessory serpentine belt in your browser before proceeding remove. Part to the bolt out of the bolt that holds it and is... Next time in your car needs should have probably written that the whole tensioner broke of of! Recommend having your sunroof inspected ( https: //www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection ) by a certified mechanic tensioner broke of of... In this pic thanks.. Quick Fixes to Stop a Dryer from Squeaking it. Drive belt change 4.5years ado @ 88590 original at 133, xxx miles harmonic! Ago, i & # x27 ; s the original at 133, xxx miles slowly turns! Probably written that the whole tensioner broke of instead of saying `` tensioner pulley during... Back off the engine and popped the hood and the serpentine belt is driven by the crankshaft and pulleys... Sure thats the oil filter housing drill that pilot hole a Dryer from Squeaking hole. All the screws out except for one ; the one behing the tension pulley is not to drilled.

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